How to Choose a Stuffing (Encrusting) Machine for Medium Bakeries Producing Filled Foods

OuchengSales
2026-04-06T17:29:57+08:00

Why Medium Bakeries Need the Right Encrusting Machine

As bakeries grow, producing filled foods such as:

Filled buns

Mooncakes

Cookies and pastries

Protein bars

becomes more complex and demanding.

Common challenges include:

Inconsistent filling ratio

Increasing labor costs

Limited production capacity

Product quality instability

👉 According to Food and Agriculture Organization, improving processing efficiency and standardization is essential for scaling food production.

Choosing the right stuffing (encrusting) machine is a key step toward efficient and scalable production.

What Is a Stuffing (Encrusting) Machine?

An encrusting machine is designed to:

Automatically wrap fillings inside dough

Control filling ratio precisely

Produce uniform shapes

Support continuous production

It is widely used in:

Bakery production lines

Frozen food processing

Snack manufacturing

5 Key Factors to Consider Before Buying

1. Production Capacity

Medium bakeries should choose machines that:

Meet current production needs

Allow future growth (30–50% expansion)

👉 Avoid under-capacity or over-investment.

2. Filling Accuracy & Product Consistency

Precision is critical for:

Taste consistency

Product appearance

Customer satisfaction

👉 Food consistency standards are emphasized by U.S. Food and Drug Administration.

Look for:

Servo-controlled filling system

Adjustable filling ratio

Stable output performance

3. Dough & Filling Compatibility

Different products require different machine capabilities:

Soft dough → gentle forming

Sticky fillings → anti-blocking design

Multi-layer products → advanced control

👉 Choose a machine that supports multiple product types.

4. Hygiene & Cleaning Design

Food safety is critical, especially for export markets.

Look for:

Food-grade stainless steel (SUS304)

Easy disassembly

Minimal dead corners

👉 Global hygiene practices are supported by World Health Organization.

5. Automation & Integration Capability

A good encrusting machine should:

Integrate with forming lines

Connect with conveyors and packaging systems

Support continuous production

👉 Automation benefits are widely analyzed by McKinsey & Company.

Factor | What to Look For | Recommended for Medium Bakeries
Capacity | Output per hour | Medium-high with expansion margin
Filling Accuracy | Servo control | High precision
Compatibility | Dough & filling types | Multi-product support
Hygiene | Material & design | Food-grade stainless steel
Automation | Integration ability | Line-compatible

Application Scenarios in Medium Bakeries

Scenario 1 – Expanding Product Range

Medium bakeries often diversify products.

An encrusting machine allows:

Quick switching between products

Consistent output across SKUs

Scenario 2 – Labor Cost Optimization

Manual stuffing requires skilled workers.

With automation:

Labor reduced by 30–60%

Less training required

Lower human error

Scenario 3 – Scaling Production

When demand increases:

Manual processes become bottlenecks

Automation enables continuous production

ROI Analysis – Is It Worth the Investment?

Key Benefits

Increased production efficiency (2–4x)

Reduced labor costs

Lower product defect rate

Improved consistency

Payback Period

Most medium bakeries recover investment within 6–12 months.

👉 After that, the machine generates continuous profit.

Item | Manual Production | Encrusting Machine
Labor Requirement | High | Low
Efficiency | Low | High
Product Consistency | Variable | Stable
Waste Rate | Higher | Lower
Scalability | Limited | High

Common Mistakes to Avoid

Choosing based only on price

Ignoring future expansion needs

Overlooking cleaning and maintenance

Not considering integration with production lines

👉 A good machine is a long-term investment, not a short-term cost.

Final Recommendation

For medium bakeries, the ideal stuffing machine should offer:

Balanced capacity

High filling precision

Flexible product handling

Easy cleaning and maintenance

Strong automation capability

👉 The goal is to achieve efficient, stable, and scalable production.

Get the Right Encrusting Solution for Your Bakery

Every bakery has unique production needs.

📩 Contact us to get:

Customized machine recommendations

Production line layout design

ROI calculation

Fast quotation within 24 hours

👉 Click “Contact Supplier” or send an RFQ to upgrade your filled food production today.

Contact us now!

Email: ouchengmachinery@gmail.com

salesoucheng02@gmail.com

salesoucheng03@gmail.com

WhatsApp: +86 13806725413

+86 15958368945

+86 15858310475

Website: ouchengmachinery.com

FAQ

1. Are you a trading company or a manufacturer?

We are a direct manufacturing factory specializing in food machinery production, with over 20 years of experience.

2. What information should I let you know if I want to get a quote?

Please specify the product you intend to produce, the product size, and if possible, include pictures or videos for verification.

3. How long is your delivery time?

Delivery is 30 days after payment.

4. What are your payment terms?

We require a 30% T/T deposit and a 70% T/T balance before shipment, or we can accept an irrevocable letter of credit at sight.

5. How about after-sales service?

We offer a 12-month warranty period and lifetime paid repair services. We can also arrange for an engineer to assist you if needed.

6. Where is your factory? How can I visit there?

Our factory is located in Jiaxing. You can fly to either Shanghai or Hangzhou Airport, and we will arrange to pick you up. We warmly welcome international customers to visit and tour our facilities!

7. How does your factory control quality?

Quality is our top priority. We conduct rigorous quality control from part finishing to final assembly and inspection. Each product is fully assembled and carefully tested before packaging and shipment.

8. Do you do custom machines?

Yes, we offer custom machinery solutions and can also provide complete turnkey solutions.

9. Can you arrange factory inspection and machine inspection before placing an order?

Yes, we can arrange factory and machine inspections upon request.

10. How many employees does this machine need?

It depends on the machine type. A single machine typically requires one operator, while a production line may require more, depending on its configuration.

11. Where can we buy parts for this machine?

We can supply machine parts as needed at any time.