Integrating Encrusting Machine with Stamping Machine for Full Bakery Lines

OuchengSales
2026-04-17T12:01:05+08:00

Why Integration Matters in Modern Bakery Production

As bakery products become more diverse, especially filled and shaped foods, manufacturers face increasing challenges:

Maintaining consistent product shape

Improving production speed

Reducing labor dependency

Expanding product variety

Traditional standalone machines often create:

Bottlenecks between processes

Inconsistent product quality

Higher labor costs

👉 According to McKinsey & Company, integrated automation is key to improving efficiency and reducing operational costs.

That’s why more bakeries are moving toward integrated production lines.

What Is an Encrusting + Stamping Integrated System?

This system combines:

Encrusting machine → forms dough and filling

Stamping machine → shapes and patterns products

Conveyor system → ensures continuous flow

👉 The result is a fully automated forming and shaping process.

How the Integrated Production Process Works

Step 1 – Dough and Filling Feeding

Dough and filling are fed into the encrusting machine

Controlled portioning ensures uniform weight

Step 2 – Encrusting Process

Dough wraps around filling

Products are formed into basic shapes

Step 3 – Transfer via Conveyor

Products move smoothly to the stamping machine

No manual handling required

Step 4 – Stamping and Shaping

Patterns, logos, or textures are applied

Final product shape is completed

👉 This ensures both functionality and visual appeal.

Key Benefits of Machine Integration

Factor | Standalone Machines | Integrated Line
Efficiency | Medium | High
Labor Requirement | High | Low
Product Consistency | Variable | Stable
Production Flow | Interrupted | Continuous

1. Improved Production Efficiency

Continuous operation

Reduced manual handling

Faster output

2. Consistent Product Quality

Uniform size and weight

Stable shaping accuracy

👉 Consistency is essential for food quality standards, as highlighted by Food and Agriculture Organization.

3. Reduced Labor Cost

Fewer operators required

Less reliance on skilled labor

4. Enhanced Product Variety

Different molds and stamps

Flexible product design

Applications in Bakery Production

Filled Cookies

Date-filled cookies

Chocolate-filled cookies

Mooncakes and Pastries

Traditional mooncakes

Patterned pastries

Specialty and Export Products

Branded products

Decorative bakery items

👉 Food safety and product standardization are also supported by World Health Organization.

Key Design Considerations for Integration

Machine Synchronization

Matching speed between machines

Avoid product congestion

Conveyor Alignment

Smooth product transfer

No deformation during movement

Control System Integration

Unified PLC control

Easy operation

Hygienic Design

Stainless steel structure

Easy cleaning and maintenance

ROI Analysis – Why Integration Pays Off

Item | Traditional Setup | Integrated Line
Labor Cost | High | Lower
Output Speed | Medium | High
Waste Rate | Higher | Lower
ROI | Slower | Faster

Cost Challenges Without Integration

Labor-intensive processes

Product inconsistency

Production delays

Benefits of Integrated Systems

Higher output

Lower labor costs

Reduced waste

Faster order fulfillment

👉 Most bakeries achieve ROI within 6–12 months after upgrading to integrated systems.

👉 Industrial productivity improvements are emphasized by OECD.

Common Mistakes to Avoid

Mismatched machine speeds

Poor layout planning

Ignoring maintenance access

Lack of operator training

👉 Integration requires proper planning, not just equipment purchase.

Final Takeaway

Integrating encrusting and stamping machines transforms bakery production from:

👉 Manual & fragmented
➡️ Automated & efficient

It enables:

Continuous production

Consistent quality

Scalable operations

👉 For modern bakeries, integration is the key to staying competitive.

Build Your Full Bakery Production Line Today

📩 Contact us to get:

Customized production line design

Equipment matching solutions

ROI analysis

Fast quotation within 24 hours

👉 Click “Contact Supplier” or send an RFQ to upgrade your bakery production line.

Contact Information

Email:

ouchengmachinery@gmail.com

salesoucheng02@gmail.com

salesoucheng03@gmail.com

WhatsApp:

+86 13806725413

+86 15958368945

+86 15858310475

Website: ouchengmachinery.com

FAQ

1. Are you a trading company or a manufacturer?

We are a direct manufacturing factory specializing in food machinery, with over 20 years of industry experience.

2. What information should I provide to get a quote?

Please specify your target products, product dimensions, and include pictures or videos if available for verification.

3. How long is the delivery time?

Delivery is 30 days after receipt of payment.

4. What are your payment terms?

We require a 30% T/T deposit and 70% T/T balance before shipment. We also accept irrevocable sight letters of credit.

5. How about after-sales service?

We provide a 12-month warranty and lifetime paid repair services. On-site engineer support can also be arranged if needed.

6. Where is your factory located? How can I visit?

Our factory is in Jiaxing. You can fly to Shanghai or Hangzhou Airport, and we will arrange pickup. We welcome international customers to visit our facilities.

7. How does your factory control quality?

Quality is our top priority. We implement strict quality control from parts processing to final assembly and testing. Every machine is fully assembled and tested before packaging and shipment.

8. Do you provide custom machines?

Yes, we offer customized machinery solutions and complete turnkey production lines.

9. Can factory and machine inspections be arranged before ordering?

Yes, factory and machine inspections can be arranged upon request.

10. How many operators does the machine require?

It depends on the model. A single machine usually needs one operator; full production lines may require more based on configuration.

11. Where can we purchase spare parts?

We can supply original spare parts for your machine at any time as required.