OC-1000 Three Hopper Encrusting Machine – High Capacity Automated Filling System for Stuffed Foods
OC-1000 Three Hopper Encrusting Machine – High Capacity Automated Filling System for Stuffed Foods
Three Hopper Encrusting Machine – High-Capacity Automated Filling System
The OC-1000 Three Hopper Encrusting Machine is a high-capacity automated filling and forming solution designed for industrial production of stuffed foods.Equipped with three independ...
Encrusting MachineAll GoodsOucheng Machinery
Technical Summary
Production Capacity20-120 pcs/min (triple-hopper, touchscreen controlled)
Three Hopper Encrusting Machine – High-Capacity Automated Filling System
The OC-1000 Three Hopper Encrusting Machine is a high-capacity automated filling and forming solution designed for industrial production of stuffed foods. Equipped with three independent hoppers, this machine enables multi-layer or dual-filling products in a single forming process, significantly improving production efficiency and product consistency.
It is widely used in bakery, frozen food, confectionery, and snack manufacturing, making it an ideal choice for food factories seeking flexible, scalable, and labor-saving encrusting solutions.
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Machine details
How It Works
Load Dough & Fillings Dough and fillings are loaded into three independent hoppers.
Automatic Feeding Control Servo motors precisely control the dough and filling ratios.
Encrusting & Forming Dough wraps one or two fillings to create single or layered stuffed products.
Uniform Output Finished products are formed with a consistent size and weight.
Line Integration Products can be transferred to baking, steaming, freezing, or packaging lines.
Technical Specifications
Model Number:
OC-1000
Production Capacity:
20-120 pcs/min
Voltage:
220V
Total Power:
3 kW
Weight:
≈350 kg
Body Materials:
Food-grade stainless steel
Dimensions:
1420 × 900 × 1660 mm
Key Features
Intelligent Touchscreen Control: Stable performance with easy operation. Independent LCD display allows real-time adjustment of dough-to-filling ratio, speed, and memory storage for precise operation across all three hoppers.
High Automation & Reliability: Molding, filling, and control panels driven by independent motors reduce failure risk. Easy to maintain, disassemble, and clean with a modular design.
Precise Quantification: Freely adjustable dough-to-filling ratio and production speed via touchscreen. German-imported cutting blades ensure consistent, professional results at 60-120 pieces per minute.
Recipe Memory System: Store multiple recipes to eliminate repeated measurements, ensuring high production efficiency. Each section has an independent motor for stable production with minimal downtime.
Food-Grade Materials: All food-contact parts made of stainless steel and food-grade plastics (PP auger, UPE nozzles, PU conveyor belt). Entire filling hopper can be disassembled for thorough cleaning and sanitation.
Application
The Three Hopper Encrusting Machine is widely used in:
Industrial bakery factories
Frozen food processing plants
Central kitchens & food commissaries
Export-oriented food manufacturers
OEM/ODM food production lines
The OC-1000 encrusting machine can produce a wide variety of stuffed food products, including but not limited to:
Falafel & Arancini
Mooncakes & Maamoul
Mochi & glutinous rice products
Cookies with filling
Energy balls & protein balls
Coxinha & Kibben
Shami Kabab
Meatballs & Fishballs
FAQ
Q1: What products can this three-hopper encrusting machine make?
It is suitable for a wide range of stuffed foods, including buns, mooncakes, cookies, mochi, energy balls, and multi-filling products.
Q2: Can it handle different fillings at the same time?
Yes. The three-hopper design allows dual or layered fillings in one product.
Q3: Is this machine suitable for industrial-scale production?
Absolutely. The OC-1000 is designed for high-capacity continuous production in food factories.
Q4: Is the machine easy to clean?
Yes. All food-contact parts are made of food-grade stainless steel and are easy to disassemble and clean.
Q5: Can this machine be customized?
Yes. Forming size, filling ratio, and production layout can be customized based on your product requirements.
Comparison: OC-1000 Three Hopper Encrusting Machine vs Traditional Models
Item
OC-1000 Three Hopper Encrusting Machine
Traditional Encrusting Machine
Hopper System
Three independent hoppers
Single or double hopper
Filling Type
Dual/layered/mixed fillings
Single filling
Production Capacity
High-capacity, continuous
Medium or low
Portion Accuracy
Servo-controlled, high precision
Mechanical control
Labor Requirement
Low – fully automated
Higher manual involvement
Product Flexibility
High – multiple SKUs
Limited product variety
Hygiene & Cleaning
Food-grade, easy to clean
More complex cleaning
Best For
Industrial food factories
Small-scale production
Technical Advantages
Shorter filling pipes result in fewer residues and easier cleaning. The main auger feeds while the auxiliary auger recycles materials for zero waste. Premium components including LEUZE sensors from Germany, OMRON relays from Japan, and Shihlin Electric touchscreen and PLC ensure reliable long-term operation. Food-grade PP material and 304 stainless steel construction ensure safety and compliance with international hygiene standards.
CTA
Looking for a high-capacity encrusting machine for your stuffed food production? 👉 Contact us now for technical details, videos, and a customized solution.
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Questions buyers ask before requesting a quote
Need help choosing the right line or understanding project requirements? Review the FAQs below or continue to our service pages for planning support.
Can this machine be customized for my product requirements?
Yes. We can discuss product size, weight range, automation level, line matching, and other project-specific requirements before confirming the final machine configuration.
What should I send before requesting a quote?
Please send your product type, expected output per hour, preferred machine layout, factory power standard, and any must-have features. This helps us recommend a suitable model faster.
Do you provide installation and operator training?
Yes. We support installation guidance, commissioning, training, and follow-up support after delivery. The exact support scope depends on the project and destination market.
How do I compare this machine with a full production-line solution?
If you are deciding between a single machine and a complete line, contact us with your target product and output. We can recommend a modular or turnkey path based on your project goals.
