How It Works
The OC-1000T Four-Hopper Encrusting Machine represents the pinnacle of automated filling technology with an advanced touchscreen operation interface and independent LCD display for precise control of four separate hoppers. The system uses independent motors for molding, filling, and control panels, ensuring stable production with minimal joint failures. German-imported cutting blades create neat, aesthetically pleasing product strips while the internal three-way rotary plate system efficiently discharges materials with minimal residue. The quad-hopper design enables maximum production flexibility for simultaneous multi-variety production or peak capacity operations.
Key Features
- Intelligent Touchscreen Control: Stable performance with easy operation. Independent LCD display allows real-time adjustment of dough-to-filling ratio, speed, and memory storage for precise operation across all four hoppers simultaneously.
- High Automation & Reliability: Molding, filling, and control panels driven by independent motors reduce failure risk. Easy to maintain, disassemble, and clean with modular design for maximum uptime.
- Precise Quantification: Freely adjustable dough-to-filling ratio and production speed via touchscreen. German-imported cutting blades ensure consistent, professional results at 60-120 pieces per minute per hopper.
- Recipe Memory System: Store multiple recipes to eliminate repeated measurements, ensuring high production efficiency. Each section has independent motor for stable production with minimal downtime and maximum flexibility.
- Food-Grade Materials: All food-contact parts made of stainless steel and food-grade plastics (PP auger, UPE nozzles, PU conveyor belt). Entire filling hopper can be disassembled for thorough cleaning and sanitation compliance.
Applications
Ideal for large-scale commercial bakeries and industrial food production facilities producing filled products including steamed buns (baozi), mooncakes, filled pastries, mochi, dumplings, croquettes, kibbeh, arancini, puff pastries, cream-filled bread, and other encrusted products. The four-hopper configuration is perfect for high-volume operations requiring multiple product varieties simultaneously or maximum production capacity of 60-120 pieces per minute with 10-100g product range. Ideal for production lines serving multiple markets or product lines.
Technical Advantages
Shorter filling pipes result in fewer residues and easier cleaning. The main auger feeds while the auxiliary auger recycles materials for zero waste. Premium components including LEUZE sensors from Germany, OMRON relays from Japan, and Shihlin Electric touchscreen and PLC ensure reliable long-term operation in demanding production environments. Food-grade PP material and 304 stainless steel construction ensure safety and compliance with international hygiene standards. The four-hopper design maximizes production flexibility and efficiency for industrial-scale operations.
