OC-1000T Four Hopper Encrusting Machine – Maximum Capacity Automated Dough Filling System

Four Hopper Encrusting Machine – High-Capacity Automated Filling System

The OC-1000T Four Hopper Encrusting Machine is a high-capacity, fully automatic dough filling system designed for industrial and commercial food production.

Equipped with four independent hoppers, this machine enables complex multi-filling or layered products to be produced continuously with consistent weight, shape, and filling ratio.

It is widely used in the production of filled buns, stuffed bread, mochi, cookies, energy balls, date bars, and other dough-based products requiring high output and stable performance.

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Machine details of Four Hopper Encrusting Machine

Enlarged Hopper

Four-Way Structure

Shaped Blade

Dough Output Head

How It Works

• Load Dough & Fillings
  Dough and fillings are loaded into three independent hoppers.
• Automatic Feeding Control
  Servo motors precisely control the dough and filling ratios.
• Encrusting & Forming
  Dough wraps one or two fillings to create single or layered stuffed products.
• Uniform Output
  Finished products are formed with a consistent size and weight.
• Line Integration
  Products can be transferred to baking, steaming, freezing, or packaging lines.

Technical Specifications

Key Features

• Intelligent Touchscreen Control: Stable performance with easy operation. Independent LCD display allows real-time adjustment of dough-to-filling ratio, speed, and memory storage for precise operation across all four hoppers simultaneously.
• High Automation & Reliability: Molding, filling, and control panels driven by independent motors reduce failure risk. Easy to maintain, disassemble, and clean with modular design for maximum uptime.
• Precise Quantification: Freely adjustable dough-to-filling ratio and production speed via touchscreen. German-imported cutting blades ensure consistent, professional results at 60-120 pieces per minute per hopper.
• Recipe Memory System: Store multiple recipes to eliminate repeated measurements, ensuring high production efficiency. Each section has independent motor for stable production with minimal downtime and maximum flexibility.
• Food-Grade Materials: All food-contact parts made of stainless steel and food-grade plastics (PP auger, UPE nozzles, PU conveyor belt). The entire filling hopper can be disassembled for thorough cleaning and sanitation compliance.

Application

The Four Hopper Encrusting Machine is widely used in:

The OC-1000T encrusting machine can produce a wide variety of stuffed food products, including but not limited to:

Technical Advantages

• High-precision servo motors

• Stable extrusion even with sticky or soft dough

• Compatible with downstream equipment such as rounding machines, tray arrangers, or production lines

• Designed for long-term, high-load operation

FAQ

Q1: What products can the OC-1000T produce?

It can produce a wide range of filled dough products including buns, mochi, cookies, energy balls, and multi-filling pastries.

Q2: Can the filling ratio be adjusted?

Yes. The dough and each filling hopper can be adjusted independently to achieve precise ratios.

Q3: Is the machine suitable for sticky dough?

Yes. The extrusion system is designed to handle soft and sticky dough with stable output.

Q4: How easy is cleaning and maintenance?

The machine uses food-grade stainless steel and modular components, making cleaning and maintenance straightforward.

Q5: Can it be integrated into a full production line?

Yes. The OC-1000T can be connected with rounding machines, tray arrangers, baking or steaming lines.

Q6: Is operator training required?

Basic training is sufficient. The touchscreen interface is intuitive and easy to learn.

Comparison

OC-1000T vs Traditional Two-Hopper Encrusting Machine

OC-1000T vs Manual / Semi-Automatic Filling